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电子内窥镜与纤维内窥镜维修有什么差异?

来源:http://www.jiangrenyiliao.cn/ 发布时间:2025-06-14 浏览量:0

  电子内窥镜与纤维内窥镜作为现代医学与工业检测的核心工具,其维修技术路线因结构原理差异呈现显著区别。电子内窥镜以电荷耦合器件(CCD)或互补金属氧化物半导体(CMOS)为成像核心,通过数字信号传输图像,而纤维内窥镜依赖数万根光纤束传导光学信号。这种本质差异直接决定了两者在故障诊断、部件更换及维护周期上的不同策略。

  Electronic endoscopes and fiber endoscopes, as the core tools of modern medicine and industrial testing, show significant differences in their maintenance technology routes due to differences in structural principles. Electronic endoscopes use charge coupled devices (CCD) or complementary metal oxide semiconductors (CMOS) as imaging cores to transmit images through digital signals, while fiber endoscopes rely on tens of thousands of fiber bundles to conduct optical signals. This fundamental difference directly determines the different strategies of the two in fault diagnosis, component replacement, and maintenance cycles.

  成像系统维修的复杂性对比

  Comparison of Complexity in Imaging System Maintenance

  电子内窥镜的图像传感器位于先端部,与主机通过精密线束连接。维修时需用示波器检测信号输出稳定性,若出现噪点或色偏,需排查传感器芯片级焊点虚焊或线束断裂。以某主流机型为例,其柔性电路板(FPC)厚度仅0.2毫米,维修需在百级净化间使用激光焊接设备,操作误差需控制在±0.05毫米以内。相比之下,纤维内窥镜的故障多集中于光纤束断裂或透镜组移位,维修时需通过光纤显微镜定位断点,采用热熔接技术逐根修复,单根光纤修复成功率不足70%,通常需整体更换光纤束。

  The image sensor of the electronic endoscope is located at the tip and connected to the host through a precision wire harness. During maintenance, it is necessary to use an oscilloscope to check the stability of the signal output. If there is noise or color deviation, it is necessary to investigate the sensor chip level solder joints for virtual soldering or wire harness breakage. Taking a mainstream model as an example, its flexible circuit board (FPC) thickness is only 0.2 millimeters, and maintenance requires the use of laser welding equipment in a Class 100 purification room, with operational errors controlled within ± 0.05 millimeters. In contrast, the faults of fiber endoscopes are mostly concentrated in fiber bundle breakage or lens group displacement. During maintenance, the breakpoint needs to be located through a fiber optic microscope and repaired one by one using thermal fusion technology. The success rate of repairing a single fiber optic is less than 70%, and the fiber bundle usually needs to be replaced as a whole.

  机械结构维护的侧重点差异

  Differences in emphasis of mechanical structure maintenance

  电子内窥镜的插入管内置蛇骨关节,通过四根钢丝牵引实现弯曲控制。钢丝疲劳断裂是常见故障,更换时需专用张紧校准装置,确保弯曲角度误差≤2°。而纤维内窥镜的机械磨损主要集中在导光束接口,需定期清洁并涂抹硅基润滑剂,防止光纤端面划伤。两者在防水密封处理上均采用生物相容性胶水,但电子内窥镜因集成电子元件,需进行气密性检测,压力值需维持在15kPa下30分钟无泄漏。

  The insertion tube of the electronic endoscope is equipped with a snake bone joint, which is controlled for bending through the traction of four steel wires. Fatigue fracture of steel wire is a common fault, and a dedicated tension calibration device is required for replacement to ensure that the bending angle error is ≤ 2 °. The mechanical wear of fiber endoscopes is mainly concentrated at the light guide interface, which needs to be cleaned regularly and coated with silicon-based lubricants to prevent scratches on the fiber end face. Both use biocompatible adhesives for waterproof sealing treatment, but electronic endoscopes require airtightness testing due to the integration of electronic components, and the pressure value needs to be maintained at 15kPa for 30 minutes without leakage.

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  光源与光学系统的维修路径

  Repair path for light source and optical system

  电子内窥镜多采用LED冷光源,寿命可达10000小时以上,故障率低于5%。当出现亮度衰减时,需检测驱动电路恒流模块参数,而非直接更换光源。纤维内窥镜则依赖外部氙灯或卤素灯,灯泡寿命仅500-1000小时,更换时需同步校准光斑均匀度,避免灼伤光纤。光学镜头方面,电子内窥镜的物镜镀膜层数达20层以上,清洁时需使用异丙醇与无尘布,禁用含氯溶剂;纤维内窥镜的透镜组清洁相对简单,但需警惕发霉风险,潮湿环境需配备干燥装置。

  Electronic endoscopes often use LED cold light sources, with a lifespan of over 10000 hours and a failure rate of less than 5%. When brightness attenuation occurs, it is necessary to detect the parameters of the constant current module in the driving circuit, rather than directly replacing the light source. Fiber endoscopes rely on external xenon or halogen lamps, with a bulb lifespan of only 500-1000 hours. When replacing, it is necessary to calibrate the uniformity of the light spot synchronously to avoid burning the optical fiber. In terms of optical lenses, the coating layer of the objective lens of electronic endoscopes should be more than 20 layers. Isopropanol and dust-free cloth should be used for cleaning, and chlorine containing solvents are prohibited; The cleaning of the lens group of the fiber endoscope is relatively simple, but caution should be taken against the risk of mold, and a drying device should be equipped in humid environments.

  维修成本与周期的量化分析

  Quantitative analysis of maintenance costs and cycles

  以某三甲医院设备科数据为例,电子内窥镜年度维修成本中,传感器更换占比45%,线束维修占30%,机械部件占25%,单次大修平均费用约合设备原值的15%。纤维内窥镜的维修成本则集中在光纤束更换(60%)和光源维护(25%),单次维修周期通常为电子内窥镜的1.5倍。值得注意的是,电子内窥镜的预防性维护可延长使用寿命3-5年,而纤维内窥镜因光学衰减特性,建议每2年进行性能评估。

  Taking the equipment department data of a tertiary hospital as an example, in the annual maintenance cost of electronic endoscopes, sensor replacement accounts for 45%, wire harness maintenance accounts for 30%, mechanical components account for 25%, and the average cost of a single major overhaul is about 15% of the original value of the equipment. The maintenance cost of fiber endoscopes is concentrated in fiber bundle replacement (60%) and light source maintenance (25%), with a single maintenance cycle typically 1.5 times that of electronic endoscopes. It is worth noting that preventive maintenance of electronic endoscopes can extend their service life by 3-5 years, while fiber endoscopes are recommended to undergo performance evaluations every 2 years due to their optical attenuation characteristics.

  技术演进对维修的影响

  The impact of technological evolution on maintenance

  随着4K超高清电子内窥镜的普及,维修领域正引入AI辅助诊断系统,通过图像分析预测传感器性能衰减趋势,提前3个月预警故障。纤维内窥镜则通过复合光纤技术提升耐用性,新型塑料光纤束的抗弯折次数从传统玻璃光纤的500次提升至2000次。这些技术革新正在重塑维修策略,推动从被动维修向主动维护转型。

  With the popularity of 4K ultra high definition electronic endoscopes, AI assisted diagnostic systems are being introduced in the maintenance field to predict sensor performance degradation trends through image analysis and provide early warning of faults three months in advance. Fiber endoscopes improve durability through composite fiber optic technology, and the bending resistance of new plastic fiber bundles has been increased from 500 times for traditional glass fibers to 2000 times. These technological innovations are reshaping maintenance strategies and driving the transition from passive maintenance to active maintenance.

  理解电子内窥镜与纤维内窥镜的维修差异,需从成像原理、机械结构、光源系统三维度综合考量。医疗机构与检测单位应根据设备类型建立差异化维护体系,结合制造商技术文档制定检修周期,方能在保障检测精度的同时控制全生命周期成本。

  Understanding the maintenance differences between electronic endoscopes and fiber endoscopes requires a comprehensive consideration of imaging principles, mechanical structures, and three-dimensional light source systems. Medical institutions and testing units should establish differentiated maintenance systems based on equipment types, and develop maintenance cycles in conjunction with manufacturer technical documents, in order to control the entire lifecycle cost while ensuring testing accuracy.

  本文由内窥镜设备维修友情奉献.更多有关的知识请点击:http://www.jiangrenyiliao.cn我们将会对您提出的疑问进行详细的解答,欢迎您登录网站留言.

  This article is a friendly contribution from the maintenance of endoscopic equipment For more information, please click: http://www.jiangrenyiliao.cn We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

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